Aluminum Oxide Polishing Film Tape for Micro Motor Polishing

Aluminum Oxide Polishing Film Tape for Micro Motor Polishing
Product Introduction

Aluminum Oxide Lapping Film Polishing Tape for Micro Motor Polishing

Overview

Aluminum Oxide Lapping Film Polishing Tape is specifically engineered for high-precision surface finishing of micro motor components, such as stators, rotors, shafts, and housings. It features micron-graded Aluminum Oxide (Al₂O₃) abrasive particles uniformly coated on a flexible, high-tensile polyester film. This tape delivers consistent, repeatable surface quality, low scratch depth, and excellent flatness—making it ideal for micro motor polishing applications where precision and durability are critical.


Key Specifications

  • Abrasive Material: Aluminum Oxide (Al₂O₃)

  • Backing: PET (Polyester Film), 75μm standard

  • Grit Sizes (Micron): 1μm, 3μm, 6μm, 9μm, 12μm, 15μm, 30μm

  • Format: Polishing Tape/Roll (width: 5mm–350mm, length: customizable)

  • Adhesive Option: Available with or without PSA (Pressure-Sensitive Adhesive)

  • Color: Typically tan, white, or light brown (based on grit)

  • Bond Type: Precision-coated for uniform abrasion


Applications

  • Micro Motor Shaft Surface Polishing

  • Rotor and Stator Component Smoothing

  • Surface Finishing of Miniature Bearings

  • Electrical Contact Area Polishing

  • Automated and Manual Reel-to-Reel Polishing Systems

  • Brushless Motor Precision Surface Preparation


Performance Features

  • Consistent Polishing Pressure: Flexible film conforms to small, complex geometries

  • Fine Surface Finish: Delivers low Ra surface roughness with minimal subsurface damage

  • High Durability: Withstands extended polishing cycles under high-speed rotation

  • Stable Film Width & Thickness: Ensures dimensional accuracy in reel-based systems

  • Clean Cutting Action: Suitable for both wet and dry polishing environments


Recommended Polishing Process

For Micro Motor Shafts or Rotors:

  1. Start with 15μm or 12μm grit for rough polishing

  2. Progress to 6μm → 3μm for surface refinement

  3. Finish with 1μm for ultra-smooth surface (Ra ≤ 0.05μm)

This sequence ensures removal of burrs, scratches, and micro-cracks while enhancing performance and reducing friction during motor rotation.


Why Use Aluminum Oxide for Micro Motors?

  • Non-aggressive cut: Safer for soft alloys like aluminum, copper, or brass

  • Clean finish: Prevents over-polishing or edge rounding

  • Low heat generation: Reduces thermal stress on micro motor components

  • Economical & Effective: Long-lasting, easy to integrate into reel-polishing systems


Common Polishing Issues & Solutions

IssueCauseRecommended Fix
Uneven surface finishWorn-out or uneven tapeReplace with new, uniform roll
Residual scratchesGrit too coarse or film contaminationSwitch to finer grit; clean environment
Tape wrinkling during polishingImproper tension or tape qualityUse stable-width XYT polishing tape
Over-polishing or flat spotsExcessive polishing timeUse controlled timing and multi-grit steps

Why Choose XYT Polishing Tape for Micro Motors?

  • Specially formulated for micro motor & miniature component polishing

  • High-quality Aluminum Oxide coating ensures smooth, scratch-free results

  • Compatible with both manual stations and automatic reel-to-reel systems

  • Available in custom widths, lengths, and OEM branding

  • Fast delivery with strong global support and technical assistance

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