Application

Lapping Film Applications & Solutions

Precision Polishing Solutions Across Industries

XYT offers a full range of high-performance lapping films, engineered for fine and ultra-fine polishing of materials in fiber optics, electronics, automotive, aerospace, and industrial manufacturing. Our films are available in diamond, aluminum oxide, silicon carbide, cerium oxide, and silicon dioxide abrasives, supporting applications from aggressive material removal to mirror-grade final finishing.

We provide customized lapping solutions to meet the surface quality, flatness, and geometry requirements of our global customers. Whether you're polishing ferrules, wafers, rollers, or crankshafts—XYT has the right film for you.


🟧 Key Applications of Lapping Film

🔹 Fiber Optic Connectors (MPO/MTP, LC, SC, FC)

  • Diamond Film: Epoxy removal and geometry shaping

  • Aluminum Oxide / SiC: Pre-polishing and fiber height control

  • SiO₂ / CeO₂ Film: Final polishing, scratch removal, mirror finish

  • Application: MT ferrules, positive core polishing, patch cord production

  • Complies with IEC and Telcordia standards


🔹 Semiconductor & Silicon Wafer Cross-Sectioning

  • SiO₂ & Diamond Films: Delicate, scratch-free cross-section prep

  • Application: Logic ICs, memory devices, microchips

  • Used in failure analysis and FIB preparation


🔹 Automotive Engine Components

  • Microfinishing Film Rolls:

    • Aluminum Oxide: For steel crankshaft journals

    • Silicon Carbide: For hardened camshaft lobes

  • Application: Crankshafts, camshafts, rods, pump shafts

  • Achieves Ra ≤ 0.05μm, improves oil retention and wear resistance


🔹 Industrial Rollers and Cylindrical Surfaces

  • Diamond Flocked Film / Lapping Rolls:

    • For chrome-plated, ceramic, tungsten carbide rollers

  • Application: Gravure rollers, anilox rollers, battery production rollers

  • Mirror finishing with Ra ≤ 0.01μm, Grade 14


🔹 Optical & Glass Components

  • Cerium Oxide Films: Final polishing of optical lenses and glass components

  • SiO₂ Film: Ultra-smooth finish for coated optics

  • Used in camera lenses, AR/VR glass, fiber collimators


🔹 Micro Motors & Electronics

  • Aluminum Oxide Film Tapes:

    • Fine polishing of micro motor components

  • Application: Rotor ends, armature shafts, sensor housings

  • Reduces noise, increases electrical contact performance


🟩 XYT Lapping Film Solutions

Material Options

  • Diamond – high durability, fastest cut

  • Aluminum Oxide – general-purpose for metals and ceramics

  • Silicon Carbide – sharper cutting for harder surfaces

  • Silicon Dioxide – ultra-fine for optics and semiconductors

  • Cerium Oxide – glass and fiber polishing final stage

Formats Available

  • Discs:Ø127mm,Ø130mm, Ø203mm, Ø250mm, Custom

  • Sheets: 9" × 11", A4, Custom

  • Rolls: Widths from 10mm to 350mm

  • Custom Shapes: Die-cut, PSA-backed, or flocked options

Grit Sizes

  • From 80μm to 0.02μm, supporting multi-step polishing processes


🌍 Customized Solutions for Global Industries

We support manufacturers in:

  • Fiber Communications

  • Automotive & EV Components

  • Semiconductor & Electronics

  • Aerospace & Defense

  • Printing & Packaging Rolls

  • Medical Devices & Laboratory Prep


🔧 Need Help Choosing the Right Film?

Our technical team will recommend:

  • The optimal abrasive type and grit

  • The correct polishing sequence

  • Matching liquids, pads, and machine settings

  • OEM branding and custom product development


📩 Contact us today for samples, data sheets, and process consultation. XYT provides more than products — we deliver complete surface finishing solutions.

 

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