XD Mirror Roller Polisher / Polishing and Belt Grinding Machines

Applications & Technical Specifications

The XYT-XD Mirror Roller Polishing System is a compact yet powerful machine engineered for super mirror surface finishing and high-precision belt grinding of a wide range of industrial roller components. Designed for integration into lathes, grinding machines, or custom polishing fixtures, the system ensures consistent geometry, ultra-low surface roughness (Ra ≤ 0.01μm), and exceptional long-term durability.

Typical Applications

The XD Mirror Roller Polisher is ideal for polishing and grinding the following components:

• ✅ Chrome-Plated Rollers

• ✅ Ceramic-Coated Rollers

• ✅ Tungsten Carbide Rollers

• ✅ Gravure & Anilox Rollers

• ✅ Stainless Steel Cylinders

• ✅ Electrode Rollers

• ✅ Papermaking and Dryer Cylinders

• ✅ Rubber-Coated Rollers

• ✅ Carbon Fiber Composite Rollers

• ✅ Other Precision Roller Components

This machine is widely used in industries such as:

• Printing & Packaging

• Battery & Electrode Manufacturing

• Paper Production

• Film & Foil Converting

• Optical Film Production

• Metal & Precision Engineering

Technical Specifications

⚙️ Design Features & Advantages

• ️ Flexible Mounting – Easily attaches to lathes, CNC grinders, or custom polishing platforms for inline or offline processing.

• ️ Precision Pneumatics – Equipped with high-quality German pneumatic components, including cylinders, regulators, and pressure gauges, ensuring stable polishing force and repeatable results.

• ️ Independent Motor Drive – Allows for smooth, low-vibration belt rotation and feed, reducing belt wear and increasing polishing accuracy.

• Low Noise, Low Consumption – Energy-efficient design ensures quiet operation, minimized belt waste, and long-term reliability.

• Stepless Speed Adjustment – Enables users to optimize polishing parameters based on material type and surface requirements.

Use Case Example

Roller Type: Chrome-plated gravure roller
Initial Ra: 0.15μm
Process:

• Belt grinding with AlOx belt (600 grit)

• Diamond flocked film polishing (3μm → 1μm → 0.1μm)

• Final surface: Ra ≤ 0.01μm, high-gloss, scratch-free mirror finish

Need Custom Integration or On-Site Support?

XYT offers:

• OEM customization

• Polishing kit matching (films + pads + fluids)

• Fixture design for rollers of various sizes

• Global shipping and after-sales service