Microfinishing Polishing Film Roll For Automotive Crankshaft and Camshaft Surface finishing

Microfinishing Polishing Film Roll For Automotive Crankshaft and Camshaft Surface finishing
Product Introduction

Microfinishing Polishing Film Roll for Crankshaft and Camshaft Surface Finishing

Overview

Microfinishing Polishing Film Rolls are high-performance abrasive materials engineered for the precision surface finishing of automotive crankshafts and camshafts. Designed to deliver consistent Ra values, superior roundness, and bearing surface integrity, these films are used in both OEM and aftermarket engine component production lines.

XYT Microfinishing Films feature micron-graded abrasives (such as Aluminum Oxide, Silicon Carbide, or Diamond) uniformly coated on a flexible, high-strength PET backing, providing exceptional wear resistance and controlled cut rates. These rolls are ideal for use in oscillating microfinishing machines, reel-to-reel polishing systems, and centerless polishing setups.


Key Specifications

  • Abrasive Materials:

    • Aluminum Oxide (Al₂O₃): for steel, cast iron

    • Silicon Carbide (SiC): for hardened steel, nitrided surfaces

    • Diamond: for ultra-hard materials (optional)

  • Backing Material: PET film (75μm – 125μm thickness)

  • Grit Sizes: 9μm, 15μm, 30μm, 45μm, 60μm, 80μm

  • Roll Width: 10mm – 350mm (customizable)

  • Roll Length: 10m, 50m, 100m, or as required

  • Adhesive Option: PSA (Pressure-Sensitive Adhesive) or Non-PSA

  • Color: Varies by grit (e.g., white, green, gray)


Applications

  • Crankshaft Journal and Pin Surface Polishing

  • Camshaft Lobe and Bearing Surface Finishing

  • Microfinishing of Connecting Rods and Bearing Seats

  • Finishing of Fuel Pump Shafts, Gear Shafts, and EGR Components

  • Precision Engine Component Manufacturing (ICE and EV)


Performance Features

Consistent Surface Roughness – Achieves Ra as low as 0.05μm
Excellent Roundness Control – Maintains tight tolerance across rotational surfaces
Durable and Long-Lasting – High heat and oil resistance under aggressive polishing cycles
Uniform Grain Distribution – Reduces scratch depth and ensures repeatable results
Clean Cutting Action – Compatible with wet or dry use (with coolant/lubricant)


Recommended Polishing Process (Crankshaft Example)

StepGrit SizePurpose
160μm–45μmStock removal and shaping
230μm–15μmMid-stage leveling and surface smoothing
39μmFinal microfinishing and Ra control

For camshaft lobes and journals, adjust the grit sequence based on base material and production tolerance.


Surface Quality Results

  • Surface Roughness (Ra): ≤ 0.05μm

  • Roundness Deviation: ≤ 2μm

  • No chatter marks, grooves, or micro-burns

  • Enhanced oil film retention and friction reduction


Why Choose XYT Microfinishing Film Rolls

  • Precision-coated abrasive film with tight thickness and grit control

  • Tailored solutions for OEM engine manufacturers and Tier-1 suppliers

  • Compatible with machines from Nagel, Thielenhaus, Supfina, Toyo, and others

  • Available in custom widths, slit rolls, and OEM packaging

  • Technical support for process development and sample evaluation


Options & Accessories

  • Splicing Tape & Core Options (plastic, paper, or metal)

  • Matching Microfinishing Belts or Discs

  • Coolant-compatible roll types

  • Custom roll marking for production tracking

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