Aluminum Oxide Flocked Film for MPO/MTP Trunk Cable Polishing

Aluminum Oxide Flocked Film for MPO/MTP Trunk Cable Polishing
Product Introduction

Aluminum Oxide Flocked Film for MPO/MTP Trunk Cable Polishing

Overview

Aluminum Oxide Flocked Film is engineered specifically for MPO/MTP trunk cable polishing applications where precise fiber height control and ferrule geometry consistency are essential. This advanced polishing film combines micron-graded Aluminum Oxide (Al₂O₃) abrasives with a flocked fiber surface, delivering a soft yet controlled abrasive action that enables accurate pre-polishing of multi-fiber connectors.

Ideal for mass production environments, this film ensures smooth end-face preparation prior to final polishing, helping to eliminate defects such as fiber undercutting, core dip, and geometry doming, which are common issues in MPO polishing.


Key Specifications

  • Abrasive Material: Aluminum Oxide (Al₂O₃)

  • Surface Structure: Flocked microfiber textile

  • Backing: PET film or reinforced cloth (flexible, durable)

  • Total Thickness: 0.3mm – 1.0mm

  • Available Grit Sizes: 1μm, 3μm

  • Formats: Ø127mm / Ø130mm discs, sheets, rolls

  • Adhesive Option: With or without PSA (Pressure-Sensitive Adhesive)

  • Color: Light brown / beige / white (varies by grit)


Applications

  • Pre-polishing of MPO/MTP Trunk Connectors

  • Fiber Height Equalization Before Final Polish

  • Multi-fiber MT Ferrule Surface Flattening

  • Geometry Control in APC and PC Configurations

  • Mid-stage polishing in high-volume production lines


Why Use Aluminum Oxide Flocked Film for MPO/MTP?

Gentle Conformability – Flocked fiber layer prevents fiber scratches and edge roll-off
Stable Fiber Height Control – Maintains uniform protrusion and end-face flatness
Ideal for Positive Core Fibers – Avoids over-polishing of sensitive fiber geometries
Soft Cut with Predictable Removal Rate – Reduces epoxy build-up and surface doming
Compatible with MPO/MTP Fixtures – Works with Seikoh Giken, Domaille, Senko machines


Recommended Polishing Process for MPO Trunks

StepFilm TypeGrit SizeFunction
1Sic Film30 or 15μmEpoxy removal / shaping
2Sic Film9 - 3μm Fine-polishing
3Aluminum Oxide Flocked Film3μm or 1μmPre-polishing / fiber height control
4Cerium Oxide or Silicon Dioxide Flocked Film1μm – 0.02μmFinal polish / geometry optimization

This sequence ensures the end-face geometry remains flat and uniform across all fiber positions, minimizing failure rates in IL/RL tests.


Performance Benefits

FeatureBenefit
Micron-graded Al₂O₃ AbrasivePrecise, even material removal
Soft Flocked SurfaceProtects fiber ends and core alignment
Excellent Planarity SupportControls fiber protrusion within ±50nm
Conformable BackingUniform contact on MT ferrule surface
Long Abrasive LifeDurable for batch or reel polishing setups

Why Choose XYT Aluminum Oxide Flocked Film

  • Designed for multi-fiber connector mass production

  • Available in custom grit levels, disc sizes, and OEM packaging

  • Low defect rates with verified Ra and fiber height consistency

  • Compatible with industry-leading polishing machines and fixtures

  • Technical team support for polishing setup and quality troubleshooting


Optional Services

  • Fiber Height & End-Face Geometry Test Reports

  • Sample Kits for Process Validation (AlOx + Diamond + SiO₂ films)

  • Custom Flocked Film Rolls for Reel-to-Reel Polishing Machines

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